Case Studies

Temperature monitoring of the pusher arm wall using thermal imaging

Home Case Studies Temperature Thermal Camera Temperature monitoring of the pusher arm wall using thermal imaging Increase quality: High quality metallurgical coke effects iron and steel making processCoke Yield: Critical for good quality coke, as the temperatures in the oven and heating chambers in coke oven battery are controlledHigh Sensor...
Condition Based Monitoring of bottom shell on BOF/EAF convertor

High-resolution infrared camera was used to create a colour palette visualization to easily identify hot spots. Scanning of full bottom shell was possible multiple areas /ROI were defined to get a 4-20mA output Home Case Studies Condition Based Monitoring of bottom shell on BOF/EAF convertor Condition Based Monitoring of bottom...
Critical Assets Preventive Maintenance for Ladle on Crane

Ladle Refractory Monitoring System using thermal imaging ensures continuous measurement of shell temperature, identifies hot spots and generates alarm when temperatures are exceeded. Costly machine damage is avoided with early detection of weak spots allowing selective repairs Home Case Studies Critical Assets Preventive Maintenance for Ladle on Crane Critical Assets...
Critical Assets Preventative Maintenance: Pre-heat station

Condition based monitoring using thermal imaging cameras is an effective approach to monitor temperature and prevent long term damage to the ladle refractory. The compact IR camera can automatically identify hot spots and generates alarm if temperatures exceeds thresholds. This allows for early detection of potential damage and for selective...
Measurement of Pouring Temperature for Sand |Investment |Die |Billet (Ingot) Casting

Ultra compact Optris infrared camera was used to measure pouring temperature for Sand/Investment/Die/Billet (ingot) casting. It measured molten metal temperature efficiently and accurately, along with avoiding slag. It increased productivity, yield, product quality, and reduced the cost.Home Case Studies Measurement of Pouring Temperature for Sand Investment Die Billet (Ingot) Casting...
Temperature Measurement of Furnace | Crucible for Sand |Investment |Die |Billet (Ingot) Casting

Pyrometer was installed for furnace temperature measurement. Perfectly suitable for molten metal applications, it increased productivity, yield, and mold life. It provided precise temperature control.Home Case Studies Temperature Measurement of Furnace Crucible for Sand Investment Die Billet (Ingot) Casting Temperature Measurement of Furnace | Crucible for Sand | Investment| Die...
Tapping Temperature Measurement in Cast Iron Foundry

Thermal imaging camera offers wide temperature range of 900 to 2400 °C, temperature measurement of molten metal. It reduces errors and there is minimal impact of emissivity. It offers data logging functionality and reduces cost.Home Case Studies Tapping Temperature Measurement in Cast Iron Foundry Tapping Temperature Measurement in Cast Iron...
Benefits of using a thermal imaging camera in a cast iron foundry

Home Case Studies Benefits of using a thermal imaging camera in a cast iron foundry Benefits of using a thermal imaging camera in a cast iron foundry Continuous temperature monitoringOptimum process control achieved resulting in reduced electricity wastageReduces safety hazard for operatorOne time investment with no recurring costs Challenges Accurate...
Object position detection at the different stages of hot forging process

Compact Hot metal detector is a cost-effective and accurate solution for detection of object position in the hot forging process. It is durable, flexible and detects position reliably. Prevents damage of the die associated with the sensor, efficient in very high ambient temperature.Home Case Studies Object position detection at the...
Measuring displacement of rollers on kiln

Inductive analog sensors from Proxitron offer an efficient solution for measuring displacement of rollers on kiln of cement plants. It accurately measures up to 100 °C ambient temperature. Manual operation is minimized with the help of RS485 or software program.Home Case Studies Measuring displacement of rollers on kiln Measuring displacement...