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488 Visualizing Slab Heat in Tunnel Furnace with Thermal Camera
Visualizing Slab Heat in Tunnel Furnace with Thermal Camera Smart Radar Sensor for width measurement Hot Rolling Mills Challenge Needed to measure slab surface temperature at tunnel furnace entry and exit. Solution Employed the short- wavelength thermal camera at tunnel furnace entry and exit Captures accurate measurement data for precise surface temperature analysis of slab Non‑contact sensingin harsh conditions Real‑time data output enabling effective process monitoring and control Continuous full slab coverage using line scanning function Gives multiple output options Specifications Temperature range:450°C to 1800°C Analog o/p : 0/4 – 20 mA Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
April 3, 2026
114 Down coiler: Strip detection after laminar cooling
Down coiler: Strip detection after laminar cooling Smart Radar Sensor for width measurement Hot Rolling Mills Task Stable performance was required while strip detection after laminar cooling, in harsh environment conditions Challenges The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Proxitron light barrier was installed at the down coiler. It provided higher functional reserve up to 750 m. Higher the functional reserve, better is the stability of performance against pollutions such as water, steam, fumes. Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Proxitron light barrier was installed at the down coiler. It provided higher functional reserve up to 750 m. Higher the functional reserve, better is the stability of performance against pollutions such as water, steam, fumes. Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
April 1, 2026
35 Redundant Position Sensor Coil Bending Roll for increased uptime
Redundant Position Sensor Coil Bending Roll for increased uptime Smart Radar Sensor for width measurement Hot Rolling Mills challenges Linear sensor failure stops the rolling process;replacement causes hours of downtime. A parallelsensor ensures reliable angle feedback inhigh‑vibration areas. Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Selected angle transmitter filled with oil to dampen the effect vibrations and shocks. Easy to mount inside a local junction box, which is installed on the coil bending roll frame Conduit protection system to protect the cable from scales or high ambient radiant heat. Customer Benefit The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Instant switchover keeps rolling uninterrupted Redundant sensor boosts machine availability Sensor replacement moves to planned shutdowns Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
313 Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection
Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement Determining the slab width accurately while accounting for temperature variations. Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Key Specifications The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Temperature range: 450 °C – 1800 °C Ambient temperature : 5 °C to 50 °C Profile measurement Multiple outputs using same sensor Analog Output : 1x analog output (0/4-20 mA) 1x input (analog or digital) Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
113 Slab detection: on the transfer table
Slab detection: on the transfer table Smart Radar Sensor for width measurement Hot Rolling Mills Challenges High ambient environment: photocell is sandwiched between charged slab front and back side. Water cooling is not effective as thin capillary cooling tubes are used, which just cools the electronicspartially. Contamination in water cooling line can block the circulation of the water in sensor. Cooling circulation is only on the side surface, which is not an effective method. Burnt electronics:Choked circulation as the water is not clean Customer Benefit The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Improved safety level as plant operators were not required to go in the high temperature zone to verify the water-cooling functionality. No housing and water cooling required. Better handling of the operational process. Zero process interruptions. Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
401 Enhanced Weld Quality Through Calibrated Thermal Sensing in Laser Welding
Enhanced Weld Quality Through Calibrated Thermal Sensing in Laser Welding Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement Lack of effective temperature measurement during arc welding Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Suitable spectral range for laser welding Ensures effective temperature distribution at weld bid Accurate temperature readings during laser welding. Improved process control, weld quality, and safety. Reduced rework and operational costs. Specifications The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Temperature range: 575°C to 1900°C Profile measurement Blocking filter Analog output : 0/4-20 mA Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
March 27, 2026
394 Compact Thermal Monitoring Solution for Precision in Glass Gob Temperature Control
Compact Thermal Monitoring Solution for Precision in Glass Gob Temperature Control Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Needed a compact setup to measure gob temperature at regular intervals without complicating existing operations. Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Pyrometer for accurate, non-contact readings Compact thermal camera for continuousmonitoring Analog output enabled direct HMI integration Minimal space, zero workflow disruption Features The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Pyrometer Micrometer precision Real-time measuring rate Profinet interface Very narrow opening angle Wide measuring range Attractive & practical UI Thermal Camera Micrometer precision Real-time measuring rate Profinet interface Very narrow opening angle Wide measuring range Attractive & practical UI Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
442 Ultra Precise Molten Metal level sensing using Radar Technology
Ultra Precise Molten Metal level sensing using Radar Technology even with smoke, heat, dust & vibrations. Smart Radar Sensor for width measurement Hot Rolling Mills Challenges Extreme heat (≈1600°C) –> early sensor failure. Harsh ambient conditions –> inaccurate level monitoring Cooling-dependent systems –> high maintenance & downtime. Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Heavy-duty radar sensor operates reliably in extreme heat without active cooling. Delivers high-precision level measurement (300 µm at 300 Hz) with minimal maintenance needs. Molten steel or aluminium level measurement in the crucible with radar sensors – schematic representation. Key USPs The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Micrometer precision Real-time measuring rate Profinet interface Very narrow opening angle Wide measuring range Attractive & practical UI Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
March 26, 2026
409 Overcoming Temperature Overshooting in Tapping with Advanced Temperature Monitoring Solution
Overcoming Temperature Overshooting in Tapping with Advanced Temperature Monitoring Solution Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement Required to overcome to overshooting of the temperature while tapping Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Precise, real-time, non-contact temperature measurements. Ensured optimal pouring conditions Reduces the power loss Improving process consistency and reducing waste Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Precise, real-time, non-contact temperature measurements. Ensured optimal pouring conditions Reduces the power loss Improving process consistency and reducing waste Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Foundry
447 Precision Off-line Bar Counting On Conveyor Lines Made Easy with Computo EVO- An Artificial Vision System
Precision Off-line Bar Counting On Conveyor Lines Made Easy with Computo EVO- An Artificial Vision System Smart Radar Sensor for width measurement Hot Rolling Mills About Computo EVO The radar system is based on an artificial vision system which integrates custom built led lighting system for optimal bars identification. Computo system is easily installed and requires no modification of the mill arrangement in most cases. Integration with plant automation is easy and could be made by Ethernet communication of Profibus DP too. Computo Bundle HOW COMPUTO WORKS OFF-LINE The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Computo system can count the number of bars in bundles by taking pictures of the ends of the bars in the bundle HMI Computo bundle Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Rolling Mill
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