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Home  Case Studies

Case Studies

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  • Steel and Rolling Mill Process

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  • Online condition-based Monitoring / Predictive Maintenance of LHF

    Compact infrared thermal imaging camera was used for the continuous temperature monitoring of each zone. Alarm generated if zone temperature exceeds set points. Hot spot detector scans the entire critical asset and easily identifies the spot with maximum refractory erosion. Home  Case Studies Online condition-based Monitoring / Predictive Maintenance of...
  • Online Condition Based Monitoring of EAF / Converter for Preventative Maintenance

    Compact IR thermal imaging camera was installed to provide a temperature map of the bottom shell. The cameral scans the full bottom of the shell giving options to define multiple areas /ROI to get 4-20mA output. Software automatically finds hot spots enable timely preventative maintenance. Home  Case Studies Online Condition...
  • WRM:4-Strand Temperature & Detection with single thermal camera

    Home  Case Studies WRM: 4-Strand Temperature & Detection with single thermal camera WRM: 4-Strand Temperature & Detection with single thermal camera High speed measurement: Thermal camera at very fast speed of 1000hz frame rate Multiple strand measurement: One camera for all 4 strands Dual use: Temperature measurement and HMD detection...
  • Ensuring uniform cooling on Cooling Bed for Billet | Bloom Caster

    Home  Case Studies Ensuring Uniform Cooling on Cooling Bed for Billet | Bloom CasterUltra-compact infrared camera is used to monitor temperature profile of the bar at the cooling bed. high-performance sensor electronics allow a short reaction time of 1ms for the displaying of the temperature information of the center pixel. ...
  • Slab Centering at Charging side​

    Home  Case Studies Slab Centering at Charging sideHigh ambient temperature IR Light Barrier / Photocell) is used for the detection of thin slabs inside the tunnel reheating furnace. The system with fiber optic cables (290⁰C ambient) and separate electronics is installed 2m away from the heat zone. This allowed the...
  • Measurement of Mandrel hydraulic expansion in Down Coiler

    A compact inductive proximity sensor is used for the measurement of mandrel hydraulic expansion at the down coiler.  The sensor provided  reliable position signal irrespective of the environmental conditions. Benefits included  repeat accuracy , optimal linearity  and no interference from contaminants.Home  Case Studies Measurement of Mandrel hydraulic expansion in Down...
  • Temperature measurement of the coke for fire safety in the coke wharf

    Thermal imaging cameras can effectively detect any uncooled areas within the coke and identify potential hot spots.   Continuous temperature monitoring of the coke on the conveyor ensures rapid response to hot spots thereby protecting the conveyor belt from damage and reduces fire risk from hot inclusions reigniting coke.Home  Case Studies...
  • Condition based monitoring for Tuyeres

    High-resolution infrared camera provided real-time thermographic images unaffected by noise from combustion gases to quickly detect hot spots in the tuyeres and optimize process conditions as neededHome  Case Studies Temperature Measurement of the coke for fire safety in the coke wharf-2 Condition based monitoring for Tuyeres Home    Case Studies...
  • High Temperature sensing proximity for Hot Rot Mills​

    Robust proximity to withstand harsh ambient condition of high ambient temperature and presence of water spray. High temperature electronics to withstand harsh ambient temperature. Higher sensing distance to counter any mechanical plays. Cable protection to withstand temperature cycling causing cable cracking/ hardening.Home  Case Studies High Temperature hrm High Temperature sensing...
  • Temperature monitoring of the pusher arm wall using ratio pyrometer

    Effectively maintaining temperature of the heating chambers in the coke oven battery is essential for high yield and optimum quality of the coke. The narrow width of the flue makes it challenging for the accurate measurement of the flue temperature using a portable pyrometer inside the pusher arm as the...
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