Infrared Thermal Imaging Cameras
Range of thermal cameras with spectral wavelength targeting an application from molten metal, metal, glass and non metal.
Focus on serving Metal, Mining and Crane Segment.
Focus on serving Metal, Mining and Crane Segment.
Find the best thermal camera for your application
Temperature range: 450-1800°C
Spectral range: 0.85 – 1.1 μm
Resolution: 764 x 480 pixels
3x4-20 mA/ 0-10 V
Ethernet
Android
USB
Temperature range: 900-2450°C
Spectral range: 500-540 nm
Resolution: 764 x 480 pixels
3x4-20 mA/ 0-10 V
Ethernet
Android
USB
Temperature range: 575-1900°C
Spectral range: 780 – 820 nm
Resolution: 764 x 480 pixels
3x4-20 mA/ 0-10 V
Ethernet
Android
USB
Entry level industrial grade camera for continuous online measurements for non metal applications
Temperature range: -20-1500°C
Spectral range: 8 – 14 µm
Resolution: 640 x 480 pixels
3x4-20 mA/ 0-10 V
Ethernet
Android
USB
Entry level industrial grade camera for continuous online measurements for non metal applications
Temperature range: -20-900°C
Spectral range: 8 – 14 µm
Resolution: 80 x 80 pixels
3x4-20 mA/ 0-10 V
Ethernet
Android
USB
For condition based monitoring and various other non metal applications including features like hotspot detection
Temperature range: -20-1500°C
Spectral range: 8 – 14 µm
Resolution: 382 x 288 pixels
3x4-20 mA/ 0-10 V
Ethernet
Android
USB
Precision and Clarity: Introducing Thermal Imaging Cameras by Manglam Electricals
Manglam Electricals introduces advanced high-resolution, high-temperature infrared thermal cameras sourced from Optris, a renowned manufacturer based in Germany.
Our lineup of infrared thermal imagers is tailored for industrial applications, offering fully radiometric stationary thermographic systems with an exceptional price-performance ratio. These thermal imaging cameras seamlessly connect to a PC via USB, ready for immediate use. Temperature data is efficiently displayed through user-friendly, license-free analysis software.
Case Studies
Tapping temperature at Cast iron foundry…
Heating Special wavelength camera to minimize the influence of emissivity adjustment…
Infrared cameras are ideal for benchtop testing – validate thermal models of prototypes…
Redefining industry standards with best thermal imaging camera
Our infrared thermal imaging camera systems excel in automatically detecting localized hotspots, enabling the identification of environmental weaknesses before they escalate into faults or breakdowns. This proactive approach helps prevent costly downtime, enhancing operational efficiency.
Furthermore, our best thermal imaging camera systems accurately track peak temperature profiles during industrial processes, optimizing heating procedures and reducing energy consumption.
Manufactured in Germany, our range of thermal cameras price, worth the value are built to withstand harsh ambient conditions, including high temperatures, dust, and steam, ensuring reliable and high-precision temperature measurements even in challenging environments.
What are the applications of a Thermal Camera?
The applications of infrared thermography cameras are very varied and range from the maintenance of electrical equipment through quality assurance of workpieces and on to the control of processes in various industrial sectors. Depending on the application, the thermal imaging cameras with different optics, resolutions and image frequencies are available.
How to select the best Thermal Camera?
A wide selection of infrared sensors is available for noncontact temperature measurement but to choose the best thermal imaging camera for your application, there are various factors that need to be considered.
Temperature range
Choose the temperature range of the infrared sensor as optimal as possible in order to reach a high resolution of the object’s temperature.
Environmental conditions
The maximum acceptable ambient temperature of the IR temperature sensors is very important. By using water and air cooling the measuring devices operate in even higher ambient temperatures. Air purge systems help keep the lenses clean from additional dust in the atmosphere.
Spot size
The size of the measuring object has to be equal to or bigger than the viewing field of the temperature sensor in order to reach accurate results.
Material and surface of the measuring object and emissivity
The emissivity depends on material, surface and other factors. The higher the emissivity, the easier the measurement generates a precise result. Many infrared sensors offer adjustment of the emissivity.
Interface
The interface supports the analysis of the measuring temperature readings.
Infrared thermal imaging camera or pyrometers - what’s the difference?
Thermal imaging cameras and pyrometers serve similar purposes in measuring temperature, but they have distinct advantages and applications
1.Visual Representation of Temperature Distribution:
Thermal imaging cameras provide a visual representation of temperature distribution across a surface or object, allowing for quick identification of hotspots, temperature gradients, and anomalies. This visual feedback enables users to better understand the thermal behavior of the system being monitored.
2.Wide Field of View:
Thermal imaging cameras typically have a wider field of view compared to IR pyrometers, allowing for the simultaneous monitoring of multiple areas or objects within the camera’s range.
3.Real-time Monitoring:
Thermal imaging cameras provide real-time thermal imaging, allowing for continuous monitoring and immediate detection of temperature variations or anomalies. This real-time feedback is valuable for process control, safety monitoring, and predictive maintenance applications.
4.Both offer Non-contact Temperature Measurement:
Infrared Thermal cameras and pyrometers can measure temperature remotely without physical contact with the object being monitored. This is particularly advantageous for monitoring moving objects, hazardous environments, or delicate surfaces where contact measurement may not be feasible or safe.
Applications and Benefits of Infrared Thermal Imaging
Thermal imaging finds several applications in the industry, primarily focused on safety, quality control, and maintenance:
1.Monitoring Furnace Operations:
Thermal imaging cameras can be used to monitor the temperature distribution inside furnaces and other heating equipment. This helps ensure uniform heating of steel billets or ingots, leading to better quality products and optimized energy usage.
2.Detecting Hot Spots:
Thermal imaging is effective in identifying hot spots in production processes, such as in rolling mills or during welding operations. Detecting these hot spots early can prevent equipment damage and improve workplace safety.
3.Quality Control in Manufacturing:
Thermal imaging cameras can detect surface defects, cracks, or irregularities in products by identifying temperature variations. This helps in quality control processes, ensuring that only defect-free products are shipped to customers.
4.Monitoring Cooling Processes:
After the material has been heated and shaped, it needs to undergo controlled cooling processes to achieve the desired properties. Thermal imaging cameras can monitor the cooling process, ensuring that it occurs uniformly and efficiently, thus preventing issues like uneven cooling or quench cracking.
5.Predictive Maintenance:
Thermal imaging is used for predictive maintenance of critical equipment such as motors, bearings, and electrical systems in plants. By detecting abnormal heat patterns, maintenance teams can identify potential failures before they occur, minimizing downtime and reducing maintenance costs.
6.Safety Inspections:
Thermal imaging cameras are valuable tools for safety inspections in plants. They can detect overheating equipment, such as motors, bearings, or electrical connections, which could pose fire hazards or lead to equipment failures.
7.Energy Efficiency:
By monitoring heat loss and energy consumption in various processes, thermal imaging helps identify opportunities for energy optimization and efficiency improvements in production facilities.
8.Fire Prevention:
Thermal imaging cameras are utilized for fire prevention and detection in plants. They can quickly identify overheating equipment or materials, allowing operators to take corrective actions before a fire occurs.
FAQs on Thermal Imaging Camera
What is an Infrared Thermal Imaging Camera?
Thermal imaging cameras take images of the surroundings – these may be moving or static. Whilst traditional cameras gather light, which is visible for the human eye, IR cameras work in a higher wavelength region, in order to measure the temperature of the surface based on the detected radiation. The thermal images taken in this way can be recalculated to present a temperature image of the recorded object.
What is an IR thermal image?
A thermal image is a false color representation that allows the various temperatures to be visualized using various colors in a clear way. This allows the user to identify warm or cold areas very easily based on the image. Using associated software, the infrared cameras can take on different applications, so for example detecting hotspots
or line scanning through tiny slits.
What makes infrared thermal imaging useful?
The usage of thermal cameras in industrial settings arises from their convenience in non-contact temperature measurement and the high level of accuracy they offer. Infrared cameras exhibit a notable sensitivity to thermal variations, making them exceptionally well-suited for a wide range of applications essential across various industries that demand reliable thermal imaging capabilities.
