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197 DC-Main Mill Motor: Preventive Maintenance
DC-Main Mill Motor: Preventive Maintenance Smart Radar Sensor for width measurement Hot Rolling Mills Real-Time Thermal Monitoring & Hotspot Detection IR Thermal Camera for online Streaming of Thermal Map Hot Spot Trackers shows the hottest temperature in area Snapshots can be triggered by Temperature event i.e. spark Plug and Play: Easy to install Catch sparking before the flash Carbon brush wear and tear to get equal current distribution Typical Installation Layout Suggested Products & Acessories PI Camera Cooling Jacket Advance USB Server Gigabit Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
April 4, 2026
61 DSL Condition based Monitoring Inspection System on Cranes
DSL Condition based Monitoring Inspection System on Cranes Smart Radar Sensor for width measurement Hot Rolling Mills Hot spot in DSL lines is in an early indication of unequal current distribution For uninterrupted service and safety of critical equipment such as hot metal cranes, CDQ cranes, coil cranes, slab cranes, etc. the DSL inspection system is now the becoming the industry standard to ensure higher safety levels Plug and Play: Easy to install 7 digital alarm outputs for each DSL line Auto hotspot detector to scan the entire field of view and identify the overheated DS Line. Real time temperature measurement of multiple region of interest i.e. each DSL line. Automatic snapshots on breach of the alarm conditions Watchdog functionality for the thermal analysis software to restart after power cycle of the workstation Failsafe alarm activated if software crashes or networking cable connection are lost. Suggested Products & Acessories Thermal Camera Shutter mechanism in front of camera optics to reduce dust deposition 180C Hight temperature cable for 10mtrs from camera. Miniature size workstation (113 x 57 x 47 mm) boxed in IP65 housing. Laminar air purge to remove dust from the optics Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
April 3, 2026
294 Rolling Efficiency in your Inbox : Hot Metal Detection in Rolling Mill
Rolling Efficiency in your Inbox : Hot Metal Detection in Rolling Mill Smart Radar Sensor for width measurement Hot Rolling Mills Challenge Hot metal surfaces develop an oxide scale that can affect detection accuracy. Rapid movement of hot metal requires sensors with high response times and precise positioning. Smoke, steam, and dust can obstruct the detection. Solution Infrared based HMD sensor with advanced flicker free operation. High response time sensor 0.3ms (1500Hz) Air-purged sensor enclosures to prevent dust and smoke accumulation. Specifications Standard housing 57 mm Ø stainless steel housing For ambient temperatures upto 200°C with water cooling Response temperature 250 °C to 900 °C Integrated optic with different fields of view OKA with 12 level switch OXA with RS 485 interface Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
488 Visualizing Slab Heat in Tunnel Furnace with Thermal Camera
Visualizing Slab Heat in Tunnel Furnace with Thermal Camera Smart Radar Sensor for width measurement Hot Rolling Mills Challenge Needed to measure slab surface temperature at tunnel furnace entry and exit. Solution Employed the short- wavelength thermal camera at tunnel furnace entry and exit Captures accurate measurement data for precise surface temperature analysis of slab Non‑contact sensingin harsh conditions Real‑time data output enabling effective process monitoring and control Continuous full slab coverage using line scanning function Gives multiple output options Specifications Temperature range:450°C to 1800°C Analog o/p : 0/4 – 20 mA Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
114 Down coiler: Strip detection after laminar cooling
Down coiler: Strip detection after laminar cooling Smart Radar Sensor for width measurement Hot Rolling Mills Task Stable performance was required while strip detection after laminar cooling, in harsh environment conditions Challenges The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Proxitron light barrier was installed at the down coiler. It provided higher functional reserve up to 750 m. Higher the functional reserve, better is the stability of performance against pollutions such as water, steam, fumes. Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Proxitron light barrier was installed at the down coiler. It provided higher functional reserve up to 750 m. Higher the functional reserve, better is the stability of performance against pollutions such as water, steam, fumes. Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
April 1, 2026
35 Redundant Position Sensor Coil Bending Roll for increased uptime
Redundant Position Sensor Coil Bending Roll for increased uptime Smart Radar Sensor for width measurement Hot Rolling Mills challenges Linear sensor failure stops the rolling process;replacement causes hours of downtime. A parallelsensor ensures reliable angle feedback inhigh‑vibration areas. Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Selected angle transmitter filled with oil to dampen the effect vibrations and shocks. Easy to mount inside a local junction box, which is installed on the coil bending roll frame Conduit protection system to protect the cable from scales or high ambient radiant heat. Customer Benefit The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Instant switchover keeps rolling uninterrupted Redundant sensor boosts machine availability Sensor replacement moves to planned shutdowns Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
313 Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection
Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement Determining the slab width accurately while accounting for temperature variations. Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Key Specifications The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Temperature range: 450 °C – 1800 °C Ambient temperature : 5 °C to 50 °C Profile measurement Multiple outputs using same sensor Analog Output : 1x analog output (0/4-20 mA) 1x input (analog or digital) Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
113 Slab detection: on the transfer table
Slab detection: on the transfer table Smart Radar Sensor for width measurement Hot Rolling Mills Challenges High ambient environment: photocell is sandwiched between charged slab front and back side. Water cooling is not effective as thin capillary cooling tubes are used, which just cools the electronicspartially. Contamination in water cooling line can block the circulation of the water in sensor. Cooling circulation is only on the side surface, which is not an effective method. Burnt electronics:Choked circulation as the water is not clean Customer Benefit The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Improved safety level as plant operators were not required to go in the high temperature zone to verify the water-cooling functionality. No housing and water cooling required. Better handling of the operational process. Zero process interruptions. Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
401 Enhanced Weld Quality Through Calibrated Thermal Sensing in Laser Welding
Enhanced Weld Quality Through Calibrated Thermal Sensing in Laser Welding Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement Lack of effective temperature measurement during arc welding Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Suitable spectral range for laser welding Ensures effective temperature distribution at weld bid Accurate temperature readings during laser welding. Improved process control, weld quality, and safety. Reduced rework and operational costs. Specifications The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Temperature range: 575°C to 1900°C Profile measurement Blocking filter Analog output : 0/4-20 mA Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
March 27, 2026
394 Compact Thermal Monitoring Solution for Precision in Glass Gob Temperature Control
Compact Thermal Monitoring Solution for Precision in Glass Gob Temperature Control Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Needed a compact setup to measure gob temperature at regular intervals without complicating existing operations. Solution The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Pyrometer for accurate, non-contact readings Compact thermal camera for continuousmonitoring Analog output enabled direct HMI integration Minimal space, zero workflow disruption Features The high accuracy distance sensor with radar system- Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C). Accuracy up to ±300 µm even in harsh environments Independent of alloy or metal type. Eliminates radiation hazards and reduces cost. Pyrometer Micrometer precision Real-time measuring rate Profinet interface Very narrow opening angle Wide measuring range Attractive & practical UI Thermal Camera Micrometer precision Real-time measuring rate Profinet interface Very narrow opening angle Wide measuring range Attractive & practical UI Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
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