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401Enhanced Weld Quality Through Calibrated Thermal Sensing in Laser Welding
Tube Detection in the handling area Seamless Tube Mill Smart Radar Sensor for width measurement Hot Rolling Mills Challenge Standard proximity switches failed to detect tubes reliably due to bending, movement, andmetal dust accumulation causing false signals. Solution The inductive proximity switch with 100 mm was used. Assured sensing range increased to 81 mm for better detection of displaced tubes. Wider sensing surface reduces dust sensitivity Allows inclined mounting for cleaner operation. Ensures stable performance even in dusty, dynamic environments. Specifications Rated operating distance (Sn) 100 mm Ambient temperature -25 … +100 °C Protection class IP 67 Inductive Proximity Switch under theroller conveyor – position 1 Inductive Proximity Switch underthe roller conveyor – position 2 Suggested Products & Accessories Inductive Proximity Switch Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
May 28, 2026
428 Tube Detection in the handling area Seamless Tube Mill
Tube Detection in the handling area Seamless Tube Mill Smart Radar Sensor for width measurement Hot Rolling Mills Challenge Standard proximity switches failed to detect tubes reliably due to bending, movement, andmetal dust accumulation causing false signals. Solution The inductive proximity switch with 100 mm was used. Assured sensing range increased to 81 mm for better detection of displaced tubes. Wider sensing surface reduces dust sensitivity Allows inclined mounting for cleaner operation. Ensures stable performance even in dusty, dynamic environments. Specifications Rated operating distance (Sn) 100 mm Ambient temperature -25 … +100 °C Protection class IP 67 Inductive Proximity Switch under theroller conveyor – position 1 Inductive Proximity Switch underthe roller conveyor – position 2 Suggested Products & Accessories Inductive Proximity Switch Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
424 Detection of hot and cold tubes at heat treatment (wet environment)
Detection of hot and cold tubes at heat treatment (wet environment) Smart Radar Sensor for width measurement Hot Rolling Mills Challenge Heavy water spray during hardening and high heat from untreatedsupports pose a serious threat to nearby sensors, leading to frequentfailures. Solution Infrared light barrier placed before the hardening head detects tubesearly with minimal water exposure. Staggered signal enables upstream detection, improving processcontrol and safety. Inductive proximity switches mounted underneath supports, activatedonly after hardening to avoid heat damage. Compact design ensures reliable performance in harsh environmentswith water and steam. Specifications Range 2500 m, adjustable Ambient temperature -20 to +70 °C without cooling, up to +200 °C with cooling Inductive Proximity Switch, Features : Aluminum housing 212 x 212 x 75 Rated operating distance (Sn) 100 mm AC/DC 2 wire normally open A light barrier made of transmitter and receiver was installed at furnace exit (red arrow), presence of tube inside the hardening head (blue arrow). Suggested Products & Accessories Through-beam light barrier Inductive proximity switch Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
423 Tube detection in heat treatment process
Tube detection in heat treatment process Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement Detecting 30 mm tubes at the furnace entrance is difficult due to thick smoke caused by tube movement and suction, rendering standard light barriers ineffective in the contaminated environment. Solution Advantages of thru-beam light barriers over the traditional barriers High-intensity transmitter beam effectively penetrates smokefor reliable detection. Light bundle reduction tube on the sensor head enablesaccurate detection of small tubes (30 mm diameter). Enhanced sensitivity allows small objects to interrupt thepowerful beam, improving detection precision. Specifications Range 2500 m, adjustable Ambient temperature -20 to +70 °Cwithout cooling, up to +200 °C with cooling Specifications Temperature range: 250 °C to 1400 °C Spectral range: 1.35 – 1.75 μm Response time: down to 1 ms Suggested Products & Acessories Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
289 Condition Monitoring of both Movable & Fixed Dies in Casting Process
Condition Monitoring of both Movable & Fixed Dies in Casting Process Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement Needed precise temperature control of movable &fixed dies. Variations caused warping, cracking, and surfacedefects. Overheating reduced die life; undercooling led topoor bonding. No real-time data made quality control reactive. Solution Uniform heating, and reduced rejections Clear temperature layout – better insights into die conditions. Early detection of overheating and undercooling Extend die life and ensure material flow. Specifications Temperature Range : -20 °C – 900 °C Distance to spot ratio : 390:1 Customer’s Benefits Prominent temperature layout provides the user more specific idea about die condition Best Prise to performance Motorized focus Mid level resolution Specifications Temperature range: 250 °C to 1400 °C Spectral range: 1.35 – 1.75 μm Response time: down to 1 ms Suggested Products & Acessories Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
408 Enhancing Quality Control in Aluminum Sheet Production
Enhancing Quality Control in Aluminum Sheet Production Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement Uneven roller temperature leads to sheetbending and surface defects, affectingdownstream processing and finish quality. Solution Instantly visualizes temperature distributionacross the roller surface. Identifieshot spots , cold zones , or unevenheating patterns. Continuous 4 -20mA output helps analysetrends andoptimizeroller heating over time. Prevents sudden quality drops and unplanned downtimes Specifications Temperature range: -20 °C to 900 °C – optionalup to 1500°C Ambient temperature: 0 °C to 70 °C Very high thermal sensitivity with up to 40 mK Analog output: 0/4-20 mA Down Coiler in Cold Rolling Mill Thermal camera pointed towards roller Thermal Image Specifications Temperature range: 250 °C to 1400 °C Spectral range: 1.35 – 1.75 μm Response time: down to 1 ms Suggested Products & Acessories Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
406 Achieving Consistent Molten Aluminium Quality through Real-Time Temperature Monitoring
Achieving Consistent Molten Aluminium Quality through Real-Time Temperature Monitoring Smart Radar Sensor for width measurement Hot Rolling Mills Problem Statement Needed accurate real-time temperature of molten aluminium for quality control. Solution Real-time temperature monitoring ofmolten aluminium. Instantly detects temperaturefluctuations to maintain optimalpouring conditions. Reduces defects Enhances furnace performance byensuring consistent temperaturecontrol. Specifications Temperature range: 250 °C to 1400 °C Spectral range: 1.35 – 1.75 μm Response time: down to 1 ms Specifications Temperature range: 250 °C to 1400 °C Spectral range: 1.35 – 1.75 μm Response time: down to 1 ms Typical Installation Layout Suggested Products & Acessories Pyrometer Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
197 DC-Main Mill Motor: Preventive Maintenance
DC-Main Mill Motor: Preventive Maintenance Smart Radar Sensor for width measurement Hot Rolling Mills Real-Time Thermal Monitoring & Hotspot Detection IR Thermal Camera for online Streaming of Thermal Map Hot Spot Trackers shows the hottest temperature in area Snapshots can be triggered by Temperature event i.e. spark Plug and Play: Easy to install Catch sparking before the flash Carbon brush wear and tear to get equal current distribution Typical Installation Layout Suggested Products & Acessories PI Camera Cooling Jacket Advance USB Server Gigabit Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
April 4, 2026
61 DSL Condition based Monitoring Inspection System on Cranes
DSL Condition based Monitoring Inspection System on Cranes Smart Radar Sensor for width measurement Hot Rolling Mills Hot spot in DSL lines is in an early indication of unequal current distribution For uninterrupted service and safety of critical equipment such as hot metal cranes, CDQ cranes, coil cranes, slab cranes, etc. the DSL inspection system is now the becoming the industry standard to ensure higher safety levels Plug and Play: Easy to install 7 digital alarm outputs for each DSL line Auto hotspot detector to scan the entire field of view and identify the overheated DS Line. Real time temperature measurement of multiple region of interest i.e. each DSL line. Automatic snapshots on breach of the alarm conditions Watchdog functionality for the thermal analysis software to restart after power cycle of the workstation Failsafe alarm activated if software crashes or networking cable connection are lost. Suggested Products & Acessories Thermal Camera Shutter mechanism in front of camera optics to reduce dust deposition 180C Hight temperature cable for 10mtrs from camera. Miniature size workstation (113 x 57 x 47 mm) boxed in IP65 housing. Laminar air purge to remove dust from the optics Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
April 3, 2026
294 Rolling Efficiency in your Inbox : Hot Metal Detection in Rolling Mill
Rolling Efficiency in your Inbox : Hot Metal Detection in Rolling Mill Smart Radar Sensor for width measurement Hot Rolling Mills Challenge Hot metal surfaces develop an oxide scale that can affect detection accuracy. Rapid movement of hot metal requires sensors with high response times and precise positioning. Smoke, steam, and dust can obstruct the detection. Solution Infrared based HMD sensor with advanced flicker free operation. High response time sensor 0.3ms (1500Hz) Air-purged sensor enclosures to prevent dust and smoke accumulation. Specifications Standard housing 57 mm Ø stainless steel housing For ambient temperatures upto 200°C with water cooling Response temperature 250 °C to 900 °C Integrated optic with different fields of view OKA with 12 level switch OXA with RS 485 interface Suggested Products Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
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