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Sensors & Automation Solutions for Metal & Mining Industry

 Designed to improve process efficiency, product quality and equipment reliability.

Sensors & Automation Solutions for Metal & Mining Industry

 Designed to improve process efficiency, product quality and equipment reliability.

Real-Time Process Visibility | Accurate Feedback Across Critical Stages | Enhanced Equipment Reliability | Optimized Rolling Performance | Consistent Product Quality | Data-Driven Operations Real-Time Process Visibility | Accurate Feedback Across Critical Stages | Enhanced Equipment Reliability | Optimized Rolling Performance | Consistent Product Quality | Data-Driven Operations

Industry Challenges in Metal & Mining Operations

Manglam Electricals delivers robust sensing solutions that ensure process stability, equipment reliability, and consistent product quality in demanding rolling mill environments.

01. Unplanned Downtime & Equipment Failure Risk

Condition-based monitoring solutions enabling early fault detection and improved equipment reliability

Condition-based monitoring solutions enabling early fault detection and improved equipment reliability

Precision measurement technologies ensuring stable processes and consistent output quality

Advanced sensors providing continuous feedback for data-driven process optimization

Industry Challenges in Metal & Mining Operations

Manglam Electricals delivers robust sensing solutions that ensure process stability, equipment reliability, and consistent product quality in demanding rolling mill environments.

01. Unplanned Downtime & Equipment Failure Risk

Condition-based monitoring solutions enabling early fault detection and improved equipment reliability

Condition-based monitoring solutions enabling early fault detection and improved equipment reliability

Precision measurement technologies ensuring stable processes and consistent output quality

Advanced sensors providing continuous feedback for data-driven process optimization

Applications Across Metal Processing Stages

Iron making

Iron Making

Temperature and position monitoring in blast furnace operations.
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Steel Making

Steel Making

Sensor solutions for ladle handling, casting and process control.
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Hot Rolling Mill

Hot Rolling Mill

Temperature, speed and position measurement for high temperature rolling processes.
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Cold Rolling Mill

Cold Rolling Mill

Precision measurement solutions for thickness control and strip positioning.
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Mining & Material Handling

Mining & Material Handling

Position and presence detection for conveyors, crushers and heavy equipment.
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Secondary Steel

Secondary Steel

Precision measurement solutions for thickness control and strip positioning.
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Need a Reliable Sensing Solution ?
Contact Us today

Contact Us

Solutions in Action

Explore real-world case studies across Iron Making, Steel making, Hot Rolling Mill, Cold Rolling Mill, Mining & Material Handling, Secondary Steel, Non Ferrous Metals-showcasing how our solutions perform in live industrial environments.

Condition Based Monitoring of Kiln Shell

Automatic hot spot detection could be done hence avoiding costly damage and subsequent downtime

Temperature monitoring to ensure uniform heating of sinter bed

Precise control of burner section to ensure uniform heating

Temperature monitoring of the pusher arm wall

High quality metallurgical coke results in improved iron and steel making process

Condition Based Monitoring of bottom shell on BOF/EAF convertor

No wiring required due to non-contact temperature measurement

Converter /Tilting angle: Exchange solution for tilting angle monitoring

Direct mounting / elimination distribution gear. Easy configuration of switching points

Converter / Lance position: New solution for positioning of the oxygen lance

No need of complex encoder constructions. Higher accuracy.

Slab Detection on Transfer Table

Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling.

Width Confirmation / Camber Detection

Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available.

Slab Centering at Charging side

Avoid costly downtime due to slab hitting refractory wall or slab pile up inside the furnace. Laser distance sensor works on hot (1300C) and cold surface with 200C ambient temperature. Diagnostic available to check internal temperature

Roll Detection inside the Mill Stand

Improves availability, productivity, accuracy and quality of work delivery. Efficient under extremely harsh conditions Insensitive to soiling and wear-free

Air knife positioning system

Continuous high temperature poses serious challenges to the proximity

Conveyor bridge/Hoist: Higher accuracy and less comissioning time by retrofitting mechanical to electronic position switches

Less setup and maintenance time, Direct mounting without distribution gear, Higher switching accuracy

Maximise productivity and safety: Precise wind-sensors

Fully calibrated wind sensors (anemometers) ensure optimal balance between maximum machine availability and equipment safety.

Flexible mounting options: pedestal (vertical) or pendulum (wall).
Cold-climate ready with optional heater.
Easy integration with safety relay monitor.

Automation Crane Coil Grab / Coil Tong

No cooling of the light barrier necessary: The high functional reserve of the light barrier enables operation even with heavy contamination

casting iron

Benefits of using a thermal imaging camera in a cast iron foundry

Continuous temperature monitoring and process control witjh reduced electricity wastage

Infrared Heating : Profile temperature measurement

IR heating Chamber : IR heaters. Specialized to metal application 1.6 µm

Ratio Pyrometer for Vertical Billet Induction Heating Machine

Ratio Technology – resistant against dust, steam and dirty glass window

Products Engineered for Industrial Performance

Reliable products designed for precision, durability, and consistent industrial performance.

Home    Industries   Metal & Mining

Metal & Mining

Production | Maintenance | Process Optimization | Quality Assurance

Accurately monitor temperature and detect hot spots using infrared measurement devices that are especially suited for high temperatures and rough environment of rolling mills. Wide range of applications involving temperature measurement for process optimisation along the rolling train and for condition based monitoring for the early detection of wear.

Monitor temperature of semi-finished products and accurate measure the forming temperature between the individual rollers to ensure quality assurance and process optimization.

Ensure high product quality through precise measurement of rotation speed feedback at the main drive using our robust range of incremental encoders. Reduce downtime and ensure zero-failure operations. Obtain high signal quality under harsh operating conditions –  resistant to dust, condensation and shock and vibration. Ensure accurate and  synchronized roll speed through high precision speed and position feedback at coil box and loopers In the milling process

Proximity switches, light barriers and HMDs for the accurate slab detection in the reheating furnace and roughing mill

Laser distance meters and draw wire sensors for the precise slab measurement at the transfer table and positioning applications of the roll changing car

Highly accurate linear position sensors for various applications in the roughing and finishing mill

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