Home case studies
Found 139 Results
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24 Proximity for outdoor application
Proximity for outdoor application Proximity Sensor Efficient operation in outdoor setting Resistant to dirt, dust Insensitive to soiling and wear-free Plastic housing Specifications Sn: 70 mm IP 67 Temp: -25 to +100 °C Supply voltage: 10-55 VDC Cable length: 2,5,10,15,20 m Cable MOC: Silicone cable No. of wires: 2-wire, 3-wire Housing (Ǿ): 80x80x40 Cable conduit protection available (Pg X) Proximity installed for outdoor applications Suggested Products Large Sensing Distance Proximity Inductive Proximity Sensor Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
June 5, 2026
178 Real Time Thermal Imaging during Electronic beam welding
Real Time Thermal Imaging during Electronic beam welding IR Thermal Camera Challenge Thermal profiling during electronic beam welding on metal Solution During the Electronic beam welding the whole powerof the beam goes into the metal and generates heat. There is no laser light which can be reflected andtherefore no filter is needed. Thermal camera is mounted directly on the vacuumchamber, looking through the vacuum window. For high ambient temperature of 70 °C coolingjacket can be used Specifications High dynamic CMOS detector with up to 764 x 480 pixels resolution Wide measurement ranges from 450 °C to 1800 °C without sub-ranges Up to 1 kHz frame rate for fast processes Real-time analog output with 1 ms response time Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
June 4, 2026
106 Monitoring Surface Treatment During Plasma Welding
Monitoring Plasma Welding Surface Treatment via Infrared Thermography IR Thermal Camera Challenge Monitoring of surface treatment of several materials (glass, plastic) during plasma treatment Visual systems fail to provide good quality information for process control. Solution IR Thermal imaging can be used to check if plasma flame (2×3 mm²) is active (flame temperature approx. 250 °C) System Solution Spectral range: 0.85 – 1.1 μm Temperature range: 450 … 1800 °C IR Camera detects plasma flame Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
100 Laser Metal Deposition
High-Precision Thermal Imaging Systems for Laser Metal Deposition (LMD) IR Thermal Camera Challenge During Laser Metal Deposition the heat distribution behind the beam is an indication of a good or bad welding quality. The sensor for temperature measurement must withstand the high energy density of the laser or its reflections. Solution The thermal imager looks directly and parallelly through the laser beam to the optics to see the impact zone of the laser Temperature of each single laser pulse can also be measured Easier installation See complete heat distribution compared to looking only at impact zone On Axis Installation view impact zone – Closed loop control can be created to monitor and control the energy of the laser beam Off Axis Installation – view complete heat distributions Heat Distribution Powder Focus Monitor and control Nozzle-Object distance Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
May 30, 2026
428 Tube Detection in the handling area Seamless Tube Mill
Tube Detection in Seamless Tube Mill Handling Areas Using Inductive Proximity Switches Inductive Proximity Switch Challenges Standard proximity switches failed to detect tubes reliably due to bending, movement, andmetal dust accumulation causing false signals. Solution The inductive proximity switch with 100 mm was used. Assured sensing range increased to 81 mm for better detection of displaced tubes. Wider sensing surface reduces dust sensitivity Allows inclined mounting for cleaner operation. Ensures stable performance even in dusty, dynamic environments. Specifications Rated operating distance (Sn) 100 mm Ambient temperature -25 … +100 °C Protection class IP 67 Inductive Proximity Switch under theroller conveyor – position 1 Inductive Proximity Switch underthe roller conveyor – position 2 Suggested Products Inductive Proximity Switch Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
May 28, 2026
424 Detection of hot and cold tubes at heat treatment (wet environment)
Detection of Hot and Cold Tubes in Wet Heat Treatment Processes Using Light Barriers and Inductive Switches Through-Beam Light Barrier, Inductive Proximity Switch Challenges Heavy water spray during hardening and high heat from untreated supports pose a serious threat to nearby sensors, leading to frequent failures. Solution Infrared light barrier placed before the hardening head detects tubesearly with minimal water exposure. Staggered signal enables upstream detection, improving processcontrol and safety. Inductive proximity switches mounted underneath supports, activatedonly after hardening to avoid heat damage. Compact design ensures reliable performance in harsh environmentswith water and steam. Specifications Light Barrier : Range 2500 m, adjustable Ambient temperature -20 to +70 °C without cooling, up to +200 °C with cooling Inductive Proximity Switch : Aluminum housing 212 x 212 x 75 Rated operating distance (Sn) 100 mm AC/DC 2 wire normally open A light barrier made of transmitter and receiver was installed at furnace exit (red arrow), presence of tube inside the hardening head (blue arrow). Suggested Products & Accessories Through-Beam Light Barrier Inductive Proximity Switch Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
423 Tube detection in heat treatment process
Tube detection in heat treatment process via Light Barriers Thru – Beam Light Barrier Challenges Detecting 30 mm tubes at the furnace entrance is difficult due to thick smoke caused by tube movement and suction, rendering standard light barriers ineffective in the contaminated environment. Solution Advantages of thru-beam light barriers over the traditional barriers High-intensity transmitter beam effectively penetrates smokefor reliable detection. Light bundle reduction tube on the sensor head enablesaccurate detection of small tubes (30 mm diameter). Enhanced sensitivity allows small objects to interrupt thepowerful beam, improving detection precision. Specifications Range 2500 m, adjustable Ambient temperature -20 to +70 °C without cooling, up to +200 °C with cooling Suggested Products Thru – Beam Light Barrier Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
289 Condition Monitoring of both Movable & Fixed Dies in Casting Process
Condition Monitoring of Movable & Fixed Dies in Casting via Infrared Thermography IR Thermal Camera Challenges Needed precise temperature control of movable & fixed dies. Variations caused warping, cracking, and surface defects. Overheating reduced die life; undercooling led to poor bonding. No real-time data made quality control reactive. Solution Uniform heating, and reduced rejections Clear temperature layout – better insights into die conditions. Early detection of overheating and undercooling Extend die life and ensure material flow. Specifications Temperature Range : -20 °C – 900 °C Distance to spot ratio : 390:1 Customer’s Benefit Prominent temperature layout provides the user more specific idea about die condition Best Prise to performance Motorized focus Mid level resolution Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
408 Enhancing Quality Control in Aluminum Sheet Production
Enhancing Quality Control in Aluminum Sheet Production via Thermal Imaging IR Thermal Camera Challenge Uneven roller temperature leads to sheetbending and surface defects, affectingdownstream processing and finish quality. Solution Instantly visualizes temperature distribution across the roller surface. Identifies hot spots , cold zones , or uneven heating patterns. Continuous 4 -20mA output helps analyse trends and optimize roller heating over time. Prevents sudden quality drops and unplanned downtimes Specifications Temperature range: -20 °C to 900 °C – optionalup to 1500°C Ambient temperature: 0 °C to 70 °C Very high thermal sensitivity with up to 40 mK Analog output: 0/4-20 mA Down Coiler in Cold Rolling Mill Thermal camera pointed towards roller Thermal Image Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
406 Achieving Consistent Molten Aluminium Quality through Real-Time Temperature Monitoring
Achieving Consistent Molten Aluminium Quality through Real-Time Temperature Monitoring Pyrometer Challenge Needed accurate real-time temperature of molten aluminium for quality control. Solution Real-time temperature monitoring ofmolten aluminium. Instantly detects temperature fluctuations to maintain optimal pouring conditions. Reduces defects Enhances furnace performance byensuring consistent temperaturecontrol. Specifications Temperature range: 250 °C to 1400 °C Spectral range: 1.35 – 1.75 μm Response time: down to 1 ms Suggested Products Pyrometer Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
Page 1 of 14
Case Studies
Found 139 Results
Page 1 of 14
Page 1 of 14
Page 1 of 14
24 Proximity for outdoor application
Proximity for outdoor application Proximity Sensor Efficient operation in outdoor setting Resistant to dirt, dust Insensitive to soiling and wear-free Plastic housing Specifications Sn: 70 mm IP 67 Temp: -25 to +100 °C Supply voltage: 10-55 VDC Cable length: 2,5,10,15,20 m Cable MOC: Silicone cable No. of wires: 2-wire, 3-wire Housing (Ǿ): 80x80x40 Cable conduit protection available (Pg X) Proximity installed for outdoor applications Suggested Products Large Sensing Distance Proximity Inductive Proximity Sensor Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
June 5, 2026
178 Real Time Thermal Imaging during Electronic beam welding
Real Time Thermal Imaging during Electronic beam welding IR Thermal Camera Challenge Thermal profiling during electronic beam welding on metal Solution During the Electronic beam welding the whole powerof the beam goes into the metal and generates heat. There is no laser light which can be reflected andtherefore no filter is needed. Thermal camera is mounted directly on the vacuumchamber, looking through the vacuum window. For high ambient temperature of 70 °C coolingjacket can be used Specifications High dynamic CMOS detector with up to 764 x 480 pixels resolution Wide measurement ranges from 450 °C to 1800 °C without sub-ranges Up to 1 kHz frame rate for fast processes Real-time analog output with 1 ms response time Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
June 4, 2026
106 Monitoring Surface Treatment During Plasma Welding
Monitoring Plasma Welding Surface Treatment via Infrared Thermography IR Thermal Camera Challenge Monitoring of surface treatment of several materials (glass, plastic) during plasma treatment Visual systems fail to provide good quality information for process control. Solution IR Thermal imaging can be used to check if plasma flame (2×3 mm²) is active (flame temperature approx. 250 °C) System Solution Spectral range: 0.85 – 1.1 μm Temperature range: 450 … 1800 °C IR Camera detects plasma flame Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
100 Laser Metal Deposition
High-Precision Thermal Imaging Systems for Laser Metal Deposition (LMD) IR Thermal Camera Challenge During Laser Metal Deposition the heat distribution behind the beam is an indication of a good or bad welding quality. The sensor for temperature measurement must withstand the high energy density of the laser or its reflections. Solution The thermal imager looks directly and parallelly through the laser beam to the optics to see the impact zone of the laser Temperature of each single laser pulse can also be measured Easier installation See complete heat distribution compared to looking only at impact zone On Axis Installation view impact zone – Closed loop control can be created to monitor and control the energy of the laser beam Off Axis Installation – view complete heat distributions Heat Distribution Powder Focus Monitor and control Nozzle-Object distance Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
May 30, 2026
428 Tube Detection in the handling area Seamless Tube Mill
Tube Detection in Seamless Tube Mill Handling Areas Using Inductive Proximity Switches Inductive Proximity Switch Challenges Standard proximity switches failed to detect tubes reliably due to bending, movement, andmetal dust accumulation causing false signals. Solution The inductive proximity switch with 100 mm was used. Assured sensing range increased to 81 mm for better detection of displaced tubes. Wider sensing surface reduces dust sensitivity Allows inclined mounting for cleaner operation. Ensures stable performance even in dusty, dynamic environments. Specifications Rated operating distance (Sn) 100 mm Ambient temperature -25 … +100 °C Protection class IP 67 Inductive Proximity Switch under theroller conveyor – position 1 Inductive Proximity Switch underthe roller conveyor – position 2 Suggested Products Inductive Proximity Switch Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
May 28, 2026
424 Detection of hot and cold tubes at heat treatment (wet environment)
Detection of Hot and Cold Tubes in Wet Heat Treatment Processes Using Light Barriers and Inductive Switches Through-Beam Light Barrier, Inductive Proximity Switch Challenges Heavy water spray during hardening and high heat from untreated supports pose a serious threat to nearby sensors, leading to frequent failures. Solution Infrared light barrier placed before the hardening head detects tubesearly with minimal water exposure. Staggered signal enables upstream detection, improving processcontrol and safety. Inductive proximity switches mounted underneath supports, activatedonly after hardening to avoid heat damage. Compact design ensures reliable performance in harsh environmentswith water and steam. Specifications Light Barrier : Range 2500 m, adjustable Ambient temperature -20 to +70 °C without cooling, up to +200 °C with cooling Inductive Proximity Switch : Aluminum housing 212 x 212 x 75 Rated operating distance (Sn) 100 mm AC/DC 2 wire normally open A light barrier made of transmitter and receiver was installed at furnace exit (red arrow), presence of tube inside the hardening head (blue arrow). Suggested Products & Accessories Through-Beam Light Barrier Inductive Proximity Switch Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
423 Tube detection in heat treatment process
Tube detection in heat treatment process via Light Barriers Thru – Beam Light Barrier Challenges Detecting 30 mm tubes at the furnace entrance is difficult due to thick smoke caused by tube movement and suction, rendering standard light barriers ineffective in the contaminated environment. Solution Advantages of thru-beam light barriers over the traditional barriers High-intensity transmitter beam effectively penetrates smokefor reliable detection. Light bundle reduction tube on the sensor head enablesaccurate detection of small tubes (30 mm diameter). Enhanced sensitivity allows small objects to interrupt thepowerful beam, improving detection precision. Specifications Range 2500 m, adjustable Ambient temperature -20 to +70 °C without cooling, up to +200 °C with cooling Suggested Products Thru – Beam Light Barrier Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
289 Condition Monitoring of both Movable & Fixed Dies in Casting Process
Condition Monitoring of Movable & Fixed Dies in Casting via Infrared Thermography IR Thermal Camera Challenges Needed precise temperature control of movable & fixed dies. Variations caused warping, cracking, and surface defects. Overheating reduced die life; undercooling led to poor bonding. No real-time data made quality control reactive. Solution Uniform heating, and reduced rejections Clear temperature layout – better insights into die conditions. Early detection of overheating and undercooling Extend die life and ensure material flow. Specifications Temperature Range : -20 °C – 900 °C Distance to spot ratio : 390:1 Customer’s Benefit Prominent temperature layout provides the user more specific idea about die condition Best Prise to performance Motorized focus Mid level resolution Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
408 Enhancing Quality Control in Aluminum Sheet Production
Enhancing Quality Control in Aluminum Sheet Production via Thermal Imaging IR Thermal Camera Challenge Uneven roller temperature leads to sheetbending and surface defects, affectingdownstream processing and finish quality. Solution Instantly visualizes temperature distribution across the roller surface. Identifies hot spots , cold zones , or uneven heating patterns. Continuous 4 -20mA output helps analyse trends and optimize roller heating over time. Prevents sudden quality drops and unplanned downtimes Specifications Temperature range: -20 °C to 900 °C – optionalup to 1500°C Ambient temperature: 0 °C to 70 °C Very high thermal sensitivity with up to 40 mK Analog output: 0/4-20 mA Down Coiler in Cold Rolling Mill Thermal camera pointed towards roller Thermal Image Suggested Products IR Thermal Camera Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
406 Achieving Consistent Molten Aluminium Quality through Real-Time Temperature Monitoring
Achieving Consistent Molten Aluminium Quality through Real-Time Temperature Monitoring Pyrometer Challenge Needed accurate real-time temperature of molten aluminium for quality control. Solution Real-time temperature monitoring ofmolten aluminium. Instantly detects temperature fluctuations to maintain optimal pouring conditions. Reduces defects Enhances furnace performance byensuring consistent temperaturecontrol. Specifications Temperature range: 250 °C to 1400 °C Spectral range: 1.35 – 1.75 μm Response time: down to 1 ms Suggested Products Pyrometer Related case Studies Slab Detection on Transfer Table Uninterrupted sensor performance on hot / cold slab in high ambient temperature upto 290°C at charging transfer table without any water cooling. Width Confirmation / Camber Detection Precise laser distance sensor with 0.5mm accuracy working on both hot (upto 1300°C) and cold (black with scale) surface rated for high ambient temperature 60°C. Air/ water cooling options available. Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection Combined software and IR camera data to provide temperature-compensated width measurements. Both width and temperature can be measured simultaneously Get In Touch 9818400356 enquiry@manglamelectricals.com Tower C, 12, Yamuna Marg, Civil Lines, Delhi – 110054 Get In Touch Mobile Number Email Message/Requirements (optional) Page URL Company Name Thank You …
Tags: Preventive Maintenance
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