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Process: Steel Making

Special looper encoders withstand the most extreme operating conditions in hot roll stands

Compact IR thermal imaging camera was installed to provide a temperature map of the bottom shell. The cameral scans the full bottom of the shell giving options to define multiple areas /ROI to get 4-20mA output. Software automatically finds hot spots enable timely preventative maintenance. Home  Case Studies Special looper encoders withstand the most extreme …

Special looper encoders withstand the most extreme operating conditions in hot roll standsRead More

Converter /Tilting angle: Exchange solution for tilting angle monitoring

Home  Case Studies Converter /Tilting angle: Exchange solution for tilting angle monitoring Compact IR thermal imaging camera was installed to provide a temperature map of the bottom shell. The cameral scans the full bottom of the shell giving options to define multiple areas /ROI to get 4-20mA output. Software automatically finds hot spots enable timely …

Converter /Tilting angle: Exchange solution for tilting angle monitoringRead More

Converter / Lance position: New solution for positioning of the oxygen lance

Compact IR thermal imaging camera was installed to provide a temperature map of the bottom shell. The cameral scans the full bottom of the shell giving options to define multiple areas /ROI to get 4-20mA output. Software automatically finds hot spots enable timely preventative maintenance. Home  Case Studies Converter / Lance position: New solution for …

Converter / Lance position: New solution for positioning of the oxygen lanceRead More

Best Practice: Cable protection for aggressive environments

Home  Case Studies Best Practice: Cable protection for aggressive environments Best Practice: Cable protection for aggressive environments Cable protection systems for aggressive environments Aggressive fluids Mechanical loads High ambient temperatures Application areas of sensor cable protection Emulsion: Overheating/ underheating results in undesired shrinkage and white-spots. Emulsion (eg Deflector roll, inside the mill) : Cable hardens …

Best Practice: Cable protection for aggressive environmentsRead More

Online condition based monitoring of Tundish

IR camera continuously monitors the ROI of tundish, generating an alarm if temperature exceeded 300⁰ thereby improving ladle lifetime with early detection and selective repairs.       Home  Case Studies Online condition based monitoring of Tundish Online condition based monitoring of Tundish Home    Case Studies    Pilger mill in tube rolling mills – …

Online condition based monitoring of TundishRead More

Temperature Measurement of Caster for Billet | Bloom | Slab

Thermal imaging camera provides accurate temperature profile of the slab eliminating the need of multiple point temperature measurement from a single sensor. Home  Case Studies Temperature Measurement of Caster for Billet Bloom Slab Temperature Measurement of Caster for Billet | Bloom | Slab Home    Case Studies    Pilger mill in tube rolling mills – …

Temperature Measurement of Caster for Billet | Bloom | SlabRead More

Temperature monitoring to ensure uniform heating of sinter bed

Home  Case Studies Temperature monitoring to ensure uniform heating of sinter bed Temperature monitoring to ensure uniform heating of sinter bed A non-contact thermal imaging camera was used to monitor  the temperature profile of the sinter cake and  ensure uniform heating.  Hot spots could be detected in time and avoid damage to conveyor and subsequent …

Temperature monitoring to ensure uniform heating of sinter bedRead More

Critical Assets Preventative Maintenance: Pre-heat station

Condition based monitoring using thermal imaging cameras is an effective approach to monitor temperature and prevent long term damage to the ladle refractory. The compact IR camera can automatically identify hot spots and generates alarm if temperatures exceeds thresholds. This allows for early detection of potential damage and for selective repairs   Home  Case Studies …

Critical Assets Preventative Maintenance: Pre-heat stationRead More

Critical Assets Preventive Maintenance for Ladle on Crane

Ladle Refractory Monitoring System using thermal imaging ensures continuous measurement of shell temperature, identifies hot spots and generates alarm when temperatures are exceeded. Costly machine damage is avoided with early detection of weak spots allowing selective repairs Home  Case Studies Critical Assets Preventive Maintenance for Ladle on Crane Critical Assets Preventive Maintenance for Ladle on …

Critical Assets Preventive Maintenance for Ladle on CraneRead More

Condition Based Monitoring of bottom shell on BOF/EAF convertor

High-resolution infrared camera was used to create a colour palette visualization to easily identify hot spots. Scanning of full bottom shell was  possible multiple areas /ROI were defined  to get a 4-20mA output Home  Case Studies Condition Based Monitoring of bottom shell on BOF/EAF convertor Condition Based Monitoring of bottom shell on BOF/EAF convertor Home …

Condition Based Monitoring of bottom shell on BOF/EAF convertorRead More