Industry: Steel and rolling mills
Critical Assets Preventive Maintenance for Ladle on Crane
Ladle Refractory Monitoring System using thermal imaging ensures continuous measurement of shell temperature, identifies hot spots and generates alarm when temperatures are exceeded. Costly machine damage is avoided with early detection of weak spots allowing selective repairs Home Case Studies Critical Assets Preventive Maintenance for Ladle on Crane Critical Assets Preventive Maintenance for Ladle on …
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Condition Based Monitoring of bottom shell on BOF/EAF convertor
High-resolution infrared camera was used to create a colour palette visualization to easily identify hot spots. Scanning of full bottom shell was possible multiple areas /ROI were defined to get a 4-20mA output Home Case Studies Condition Based Monitoring of bottom shell on BOF/EAF convertor Condition Based Monitoring of bottom shell on BOF/EAF convertor Home …
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Temperature monitoring of the pusher arm wall using thermal imaging
Home Case Studies Temperature Thermal Camera Temperature monitoring of the pusher arm wall using thermal imaging Increase quality: High quality metallurgical coke effects iron and steel making process Coke Yield: Critical for good quality coke, as the temperatures in the oven and heating chambers in coke oven battery are controlled High Sensor Reliability (Uptime): The …
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Temperature monitoring of the pusher arm wall using ratio pyrometer
Effectively maintaining temperature of the heating chambers in the coke oven battery is essential for high yield and optimum quality of the coke. The narrow width of the flue makes it challenging for the accurate measurement of the flue temperature using a portable pyrometer inside the pusher arm as the hot coke is pushed out …
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High Temperature sensing proximity for Hot Rot Mills
Robust proximity to withstand harsh ambient condition of high ambient temperature and presence of water spray. High temperature electronics to withstand harsh ambient temperature. Higher sensing distance to counter any mechanical plays. Cable protection to withstand temperature cycling causing cable cracking/ hardening. Home Case Studies High Temperature hrm High Temperature sensing proximity for Hot Rolling …
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Condition based monitoring for Tuyeres
High-resolution infrared camera provided real-time thermographic images unaffected by noise from combustion gases to quickly detect hot spots in the tuyeres and optimize process conditions as needed Home Case Studies Temperature Measurement of the coke for fire safety in the coke wharf-2 Condition based monitoring for Tuyeres Home Case Studies Pilger mill in …
Temperature measurement of the coke for fire safety in the coke wharf
Thermal imaging cameras can effectively detect any uncooled areas within the coke and identify potential hot spots. Continuous temperature monitoring of the coke on the conveyor ensures rapid response to hot spots thereby protecting the conveyor belt from damage and reduces fire risk from hot inclusions reigniting coke. Home Case Studies Temperature coke wharf Temperature …
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Measurement of Mandrel hydraulic expansion in Down Coiler
A compact inductive proximity sensor is used for the measurement of mandrel hydraulic expansion at the down coiler. The sensor provided reliable position signal irrespective of the environmental conditions. Benefits included repeat accuracy , optimal linearity and no interference from contaminants. Home Case Studies Measurement of Mandrel hydraulic expansion in Down Coiler Measurement of Mandrel …
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Slab Centering at Charging side
Home Case Studies Slab Centering at Charging side High ambient temperature IR Light Barrier / Photocell) is used for the detection of thin slabs inside the tunnel reheating furnace. The system with fiber optic cables (290⁰C ambient) and separate electronics is installed 2m away from the heat zone. This allowed the photocell to operate in …
Ensuring uniform cooling on Cooling Bed for Billet | Bloom Caster
Home Case Studies Ensuring Uniform Cooling on Cooling Bed for Billet | Bloom Caster Ultra-compact infrared camera is used to monitor temperature profile of the bar at the cooling bed. high-performance sensor electronics allow a short reaction time of 1ms for the displaying of the temperature information of the center pixel. Ensuring Uniform Cooling …
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