Industry: Steel and rolling mills
Best Practice: Cable protection for aggressive environments
Home Case Studies Best Practice: Cable protection for aggressive environments Best Practice: Cable protection for aggressive environments Cable protection systems for aggressive environments Aggressive fluids Mechanical loads High ambient temperatures Application areas of sensor cable protection Emulsion: Overheating/ underheating results in undesired shrinkage and white-spots. Emulsion (eg Deflector roll, inside the mill) : Cable hardens …
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Measuring temperature inside metal in Reheating Furnace
The short wavelength high performance pyrometer with wall mounting monitors temperature of metal inside the reheating furnace and ensures slabs are optimally heated. Direct temperature measurement of metal is made possible with option to have a video view of the inside of the furnace. Home Case Studies Measuring temperature inside metal in Reheating Furnace Measuring …
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Pinch roll rod detection before laying head
Hot Metal Detector was used for the detection of long product rolling. The sensor’s small spot size is big enough to capture bar fluttering but without sensing crop ends. No water cooling was required as the sensor was provided with a fibre optic cable between the optics and the electronics. Electronics were kept 2m away …
Roll Change Detection: High temperature proximity for wet areas with heat radiation proximity fo
Short circuit protected proximity switch for 10 – 55 V DC with 3-wire technology was used for the accurate detection of roll change in very harsh operating conditions. The high temperature electronics can withstand ambient temperature of up to 100⁰C Home Case Studies Roll change detection on work roll backup roll in mill stand Roll …
Online condition based monitoring of Tundish
IR camera continuously monitors the ROI of tundish, generating an alarm if temperature exceeded 300⁰ thereby improving ladle lifetime with early detection and selective repairs. Home Case Studies Online condition based monitoring of Tundish Online condition based monitoring of Tundish Home Case Studies Pilger mill in tube rolling mills – …
Temperature Measurement of Caster for Billet | Bloom | Slab
Thermal imaging camera provides accurate temperature profile of the slab eliminating the need of multiple point temperature measurement from a single sensor. Home Case Studies Temperature Measurement of Caster for Billet Bloom Slab Temperature Measurement of Caster for Billet | Bloom | Slab Home Case Studies Pilger mill in tube rolling mills – …
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Condition Based Monitoring of Kiln Shell
Home Case Studies Condition Based Monitoring of Kiln Shell Condition Based Monitoring of Kiln Shell Thermal imaging camera provides real time temperature measurement and identifies hot spots in the kiln shell. Wide optic lens enabled continuous scanning of the entire kiln from 60-100mtrs relaying a thermal map to plant operations. Improved safety level: Automatic hot …
Temperature monitoring to ensure uniform heating of sinter bed
Home Case Studies Temperature monitoring to ensure uniform heating of sinter bed Temperature monitoring to ensure uniform heating of sinter bed A non-contact thermal imaging camera was used to monitor the temperature profile of the sinter cake and ensure uniform heating. Hot spots could be detected in time and avoid damage to conveyor and subsequent …
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Temperature Measurement of Furnace | Crucible for Sand |Investment |Die |Billet (Ingot) Casting
Pyrometer was installed for furnace temperature measurement. Perfectly suitable for molten metal applications, it increased productivity, yield, and mold life. It provided precise temperature control. Home Case Studies Temperature Measurement of Furnace Crucible for Sand Investment Die Billet (Ingot) Casting Temperature Measurement of Furnace | Crucible for Sand | Investment| Die | Billet (Ingot) Casting …
Critical Assets Preventative Maintenance: Pre-heat station
Condition based monitoring using thermal imaging cameras is an effective approach to monitor temperature and prevent long term damage to the ladle refractory. The compact IR camera can automatically identify hot spots and generates alarm if temperatures exceeds thresholds. This allows for early detection of potential damage and for selective repairs Home Case Studies Critical …
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