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Roll Change Detection: High temperature proximity for wet areas with heat radiation

Best solution for roll change proximity under most aggressive environment

  • Reduction in roll change time to maximize production/ equipment availability
  • High ambient temperature electronics (1000C and 1200C)
  • Cable protection system to protect from flying scales, sparks
  • PBT housing material prevent corrosion of the housing easy to replace during shutdown

Integrated Cable Conduit System

Challenges

  • Delays/interruptions in roll change as the feedback from proximity was not reliable
  • Detection in harsh operating environment continuous water from spray headers; high ambient heat from the strips.
  • Cable damage due to flying chips / scale
  • PVC cable crackling from temp. cycling

Withstanding Continuous Water Spray/ Steam. IP67/68/69 K Protection

Solution

The high accuracy distance sensor with radar system-

  • Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C).
  • Accuracy up to ±300 µm even in harsh environments
  • Independent of alloy or metal type.
  • Eliminates radiation hazards and reduces cost.
  • Improvised field proven proximity used by SMS-Siemag | Primetals
  • High temperature electronics
  • PBT housing designed to reduce impact of temperature cycling
  • Silicone cable withstand 180°C
  • Reduce damage from mechanical play by higher sensing 15|20|25mm
  • Integrated cable protection
  • Higher IP rating

Withstand High Radiant Heat

Cable Protection System

The high accuracy distance sensor with radar system-

  • Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C).
  • Accuracy up to ±300 µm even in harsh environments
  • Independent of alloy or metal type.
  • Eliminates radiation hazards and reduces cost.
  • SA: Basic mechanical and intermittent radiant heat protection (1000C)
  • AF: For high mechanical loads and impacts, radiant heat protection (1450C) and protection against emulsion / aggressive fluids (Teflon coating externally)
  • ML: For EMF shielding, high mechanical loads and impacts with stainless braiding on outside and galvanized core inside (3000C)
  • HT: For high temperature protection (2600C/8000C) with molten splashes

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