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Condition Monitoring of both Movable & Fixed Dies in Casting Process​

Smart Radar Sensor for width measurement Hot Rolling Mills

Problem Statement

  • Needed precise temperature control of movable &fixed dies.
  • Variations caused warping, cracking, and surfacedefects.
  • Overheating reduced die life; undercooling led topoor bonding.
  • No real-time data made quality control reactive.

Solution

  • Uniform heating, and reduced rejections
  • Clear temperature layout – better insights into die conditions.
  • Early detection of overheating and undercooling ​
  • Extend die life and ensure material flow.

Specifications

  • Temperature Range : -20 °C – 900 °C 
  • Distance to spot ratio : 390:1

Customer's Benefits

  • Prominent temperature layout provides the user more specific idea about die condition​​
  • Best Prise to performance
  • Motorized focus
  • Mid level resolution

Specifications

  • Temperature range: 250 °C to 1400 °C
  • Spectral range: 1.35 – 1.75 μm
  • Response time: down to 1 ms

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