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Redundant Position Sensor Coil Bending Roll for increased uptime​

Smart Radar Sensor for width measurement Hot Rolling Mills

challenges

Linear sensor failure stops the rolling process;replacement causes hours of downtime. A parallelsensor ensures reliable angle feedback inhigh‑vibration areas.

Solution

The high accuracy distance sensor with radar system-

  • Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C).
  • Accuracy up to ±300 µm even in harsh environments
  • Independent of alloy or metal type.
  • Eliminates radiation hazards and reduces cost.
  • Selected angle transmitter filled with oil to dampen the effect vibrations and shocks.
  • Easy to mount inside a local junction box, which is installed on the coil bending roll frame
  • Conduit protection system to protect the cable from scales or high ambient radiant heat.

Customer Benefit

The high accuracy distance sensor with radar system-

  • Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C).
  • Accuracy up to ±300 µm even in harsh environments
  • Independent of alloy or metal type.
  • Eliminates radiation hazards and reduces cost.
  • Instant switchover keeps rolling uninterrupted
  • Redundant sensor boosts machine availability
  • Sensor replacement moves to planned shutdowns

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Temperature-Sensitive Slab Width Measurement: The Role of IR Cameras in Accurate Data Collection

Combined software and IR camera data to provide temperature-compensated width measurements.

Both width and temperature can be measured simultaneously

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