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Smart Sensing for Non-Linear Motion in Side Arm Chargers

Smart Radar Sensor for width measurement Hot Rolling Mills

Challenges

  • Misalignment in a lever arm mechanism caused LVDT signal errors. Unprotected LVDTs also corroded and jammed in harsh condition.

Solution

The high accuracy distance sensor with radar system-

  • Contactless, inline measurement of slabs, strips, and plates (up to 1600 °C).
  • Accuracy up to ±300 µm even in harsh environments
  • Independent of alloy or metal type.
  • Eliminates radiation hazards and reduces cost.
  • Sensor deflected via oil-dampened pendulum, no extra alignment needed
  • IP66 protection; vibration-resistant up to 4g (0–100 Hz)
  • Easy programming via membrane keypad

Specifications

  • Angle of inclination → -175⁰ … 0⁰ … +175⁰
  • Angle accuracy → ±0.2⁰
  • Supply → 18-36V DC
  • Output → 4-20mA
  • Housing → Aluminium

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Combined software and IR camera data to provide temperature-compensated width measurements.

Both width and temperature can be measured simultaneously

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