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Online condition-based Monitoring / Predictive Maintenance of LHF

Compact infrared thermal imaging camera was used for the continuous temperature monitoring of each zone. Alarm generated if zone temperature exceeds set points. Hot spot detector scans the entire critical asset and easily identifies the spot with maximum refractory erosion.

Home  Case Studies Online condition-based Monitoring / Predictive Maintenance of LHF

Online condition-based Monitoring / Predictive Maintenance of LHF

Home    Case Studies    Pilger mill in tube rolling mills – hot and cold pipe detection

Pilger mill in tube rolling mills - hot and cold pipe detection

  • Increased efficiency: Ladle lifetime improvement with early detection allowing for selective repairs as opposed to full lining 
  • Improve safety level: Prevent breakouts and reduce risk of damage to personnel & plant equipment
  • Avoid unscheduled downtime: Avoids costly machinery damage and days to clean-up

Challenges

  • The customer faced the challenge of measuring the temperature of ladle shell when the hot metal is inside so that any punctures can be identified in time

Solution

Compact infrared thermal imaging camera provided the ideal solution

  • Zones Monitoring: Each zone temperature was continuously monitored.If zone temperature exceeded above 300⁰C, an alarm was generated.
  • Hot Spot Detection: Hot spot detector scanned the entire critical asset and easily identified the spot with maximum refractory erosion.
  • Predictive Maintenance: Real time system running 365 / 24/ 7 days, warning of excessive shell temperature from refractory degradation.

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