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Critical Assets Preventive Maintenance for Ladle on Crane

Ladle Refractory Monitoring System using thermal imaging ensures continuous measurement of shell temperature, identifies hot spots and generates alarm when temperatures are exceeded. Costly machine damage is avoided with early detection of weak spots allowing selective repairs

Home  Case Studies Critical Assets Preventive Maintenance for Ladle on Crane

Critical Assets Preventive Maintenance for Ladle on Crane

Home    Case Studies    Pilger mill in tube rolling mills – hot and cold pipe detection

Pilger mill in tube rolling mills - hot and cold pipe detection

  • Increased efficiency: Ladle lifetime improvement with early detection allowing for selective repairs as opposed to full lining replacement
  • Improved safety level: Prevents breakouts and reduces risk of damage to personnel & plant equipment
  • Enables Preventive Maintenance: Real time system running 365 / 24/ 7 days, with warning of excessive shell temperature from refractory degradation
  • Avoids unscheduled downtime: Avoids costly machinery damage and days to clean-up mess

Challenges

Over time, the refractory linings degrade or develop cracks leading to puncturing. As a result, the outer shell of the ladle becomes exposed to excessive temperatures

Solution

System Features of the Ladle Refractory Monitoring System include

    • Reliable alarm release at defined thresholds
    • Easy hot spot detection
    • 3 cameras to fully capture the ladle from all side + 1 camera from bottom

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Case Studies

Other Solutions in Hot Rolling Mills

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